FILLING STATION
ECOCON Group has been legally established in the UAE
NON-AUTOCLAVE AERATED LIGHTWEIGHT CELLULAR
CONCRETE (GASBETON)
INDUSTRIAL PLANT AND KNOW-HOW
2013
2012
During Big 5 International Construction Exhibition in Dubai ECOCON Technology has gained Gaya Award - main award for the most green and innovative product in the Middle East and Northern Africa
SUCCESS COMING FROM INNOVATION
2008 - 2010
Scientific studies, laboratory tests and certification processes in Russia and Belarus. Setting up first plants in Russia and Ukraine.
ECOCON is a recognised world leader in development, production and application of gasbeton (non-autoclave aerated lightweight cellular concrete). Being located in the United Arab Emirates, ECOCON Group successfully utilises its convenient geographical location, booming construction environment and durable practical experience of a group of Russian talented scientists and inventors. As the result ECOCON has achieved a substantial progress and reached the leading position as provider of ECOCON Technology to all countries and regions of the world.
ECOCON Technology is based on application of latest scientific achievements in construction and nano-technologies aimed on development of new type of aerated lightweight cellular concrete - ECOCON Gasbeton or ECOCON Nanocrete as it is called sometimes. ECOCON Gasbeton is the only one green and affordable construction material that can be industrially produced at any region without dependence on imported raw materials, substantial energy consumption and qualified labor force and that can be applied for construction of thermal-insulated, energy saving buildings.
ECOCON gasbeton is a type of aerated lightweight cellular concrete that is manufactured in the form of dry mix (powder) and can be turned into lightweight concrete by simple mixing with water. Unique manufacturing processes with application of nano-technology allows pre-designed consistency of products and guaranteed quality of lightweight concrete independently where it has been produced (in-plant or in-situ).
2014
2014 - 2017
Successful development of ECOCON technology in the UAE. Application of ECOCON products, R&D, certification and approvals procedures. Setting up of ECOCON plants in Ukraine, Saudi Arabia, Oman and Iraq.
The first fully fledged ECOCON plant was launched in Al Ghail Industrial area in Ras Al Khaimah (UAE). Plant produces 120 cubic meters of blocks and 40 tons of dry mix daily. ISO certification was carried out in order to ensure quality and management effectiveness.
ECOCON PRODUCT MIX
ECOCON plant is capable to produce a product mix of 5 different products based on lightweight cellular concrete technology. This gives unique opportunity to diversify business and to avoid dependence on market fluctuations. Such products as decorative elements, dry mix are always in high demand and provide substantial profit.
1
ECOCON Dry Mix is a two-components material. Dry powder is applied by simple mixing with water and adding cell-generating component to mixture.
The material is used for construction of walls and partitions (filling), lightweight floor screeds, road and pipeline beddings.
ECOCON DRY MIX FOR PRODUCTION LIGHTWEIGHT
CELLULAR CONCRETE IN-SITU
2
ECOCON blocks combine such advantages as: lightweight (400 - 800 kg/m3), thermal insulation, fire and acoustic proofing, workability and durability. This is an economical and efficient replacement to lightweight aggregate, AAC and sandwich blocks.
ECOCON LIGHTWEIGHT MASONRY UNITS (BLOCKS)
3
ECOCON Insulation Blocks have density below 275 kg/m3. This is unique natural (non-organic) material is applied as filler and insulation for pre-cast concrete panels. Perfect thermal insulation of ECOCON blocks allows avoiding expensive and fire dangerous polystyrene insulation.
ECOCON INSULATION (SUPERLIGHT) BLOCKS
4
ECOCON Facade and Cladding Panels are kind of blocks with thickness up to 100 mm. Panels are applied for thermal insulation of RCC structures and fire protection of elevation and staircase shafts, steel structures, construction of fare-rated walls and partitions.
ECOCON FACADE AND CLADDING PANELS
5
ECOCON BUILDING DECORATIVE ELEMENTS
ECOCON decorative elements are produced by special processing of lightweight concrete massive that produces a shaped forms. Due to their lightweight, reasonable strengthened special way of finishing, ECOCON decorative elements are excellent replacement to heavy RCC and expensive GRC units.
ECOCON MILESTONES
ECOCON PLANT PRODUCTION CHART
ECOCON PLANT SPECIFICATIONS, DESIGN AND EQUIPMENT
1 - Cement Silo
2 - Pipes for cement loading
3 - Sand (Filler) Vertical Conveyor
4 - Sand (Filler) Silo
5 - Cement Receiving Hopper
6 - Intermediate Silo
7 - "Wet" Mixer
8 - Primary curing chambers
9 - Retrieving carriageway
10 - Mould manipulator
11 - Primary cutting machine
12 - Main cutting machine
13 - Wastage removal conveyor
14 - Reserve space for expansion
15 - Secondary curing chambers
16 - Distribution carriageways
17 - Distribution trolleys
18 - Vibrating table
19 - Mould with trolley
20 - Filling station
21 - Packing machine
22 - Rotary mill
23 - Weight batch hopper
24 - Screw conveyors
25 - Steel structures
26 - Final curing area
CUTTING COMPLEX
SILO
"DRY" MIXER
"WET" MIXER
PACKING STATION
CONTROL PANEL - DRY MIX
CONTROL PANEL - CUTTING
CONTROL PANEL - FILLING
MANIPULATOR
TROLLEY WITH MOULD
ROTARY MILL
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CONTACTS
ECOCON Technologies DMCC
Office 1104, JBC2 Tower, Cluster "V",
Jumeirah Lakes Towers, P.O. Box: 643711,
Dubai, United Arab Emirates
Tel.: +971 4 4542418
Fax: +971 4 4542419
Email: info@ecocon.ae
ECOCON Head Office
ECOCON Plant
VIDEO
ECOCON plant and blocks
production process
ECOCON Dry Mix and aeration process
ECOCON Construction System
ECOCON
